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Counter Rotational Displacement – Standard VCR vs. OmniSafe
How much rotation is transferred to the components connected by a “VCR type”* metal face seal fitting as it is tightened with a nickel gasket? This data below shows that the relative rotation of the components ranges from 6.7 to 18.2 degrees. This rotation is based on the plating inside the female nut and the…
OmniSafe Cross Section – Finger Tight
This is the cross sectional view of the Omnisafe fitting at finger tight (click to enlarge). The gap between the torque eliminators is the same as the gasket thickness (.028”). If the gasket is missing, the torque eliminators bottom out into a “fail safe” mode. This prevents torroid to torroid contact and destruction. The fitting…
Total Fitting Cost in an Assembly
This graph shows the installed cost of an Omnisafe vs the legacy metal face seal fitting. For either fitting, the purchase price is based on quantity. The additional labor cost of legacy fittings occur while trying to keep the components in alignment, undamaged, and leak tight during gas system assembly. Cost avoidance due to torque…
OmniSafe Flight Qualification
Omnisafe works better than any other fitting for semiconductor applications and has been flight qualified and selected for the following aerospace programs. MSL Mars Rover – launch 2011, for the liquid Freon heat rejection system, Omnisafe 3/8” fittings JPL DAWN – Xenon Ion Propulsion, Asteroid Belt, Oct 2007, Omnisafe 1/8” fittings NASA Evolutionary Xenon…
OmniSafe Particle Study – Single Make Up
This is the equipment and procedure used to determine the quantity and size of the particles shed into the process stream, due to galling, as a legacy metal face seal fitting is tightened. Objectives Compare standard metal face seal fitting with the OmniSafe torque suppression fitting over the following criteria: Examine the sealing surfaces of…
Mil Std 810E – Seal Integrity Study
Mil Std 810E is designed to check the seal integrity of equipment under transportation shock & vibration. This study was performed by Applied Materials at Quanta Labs . The vibration phase was conducted for 3 hours which is designed to simulate 3000 miles of transportation. The fittings glands were clamped into the fixture before tighten…